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Innovations in Total Material Processing: How Rema TIP TOP Enhances Operations in Kalgoorlie

 

Innovations in Total Material Processing: How Rema TIP TOP Enhances Operations in Kalgoorlie

Efficient and innovative material processing is crucial for the success and sustainability of operations in a hub of resource extraction and processing. Rema TIP TOP, a leader in total material processing solutions, has been instrumental in transforming how materials are handled and processed in Kalgoorlie-Boulder and even globally. This comprehensive blog will delve into the innovations introduced by Rema TIP TOP, our impact on operations and the future of material processing.

Discovering the World of Rema TIP TOP: An Introduction

REMA TIP TOP is a leading company in the rubber manufacturing industry, boasting a nearly 100-year history filled with innovation and technological advancements. Our global service network provides a wide range of polymer-based products, linings, and coatings designed for various applications in mining, construction, food processing, quarrying, and other industrial settings.

In the materials processing industry, we leverage local expertise and experience to lead the Australian market. Through our local and global acquisitions, such as ConvaTech, DUNLOP Conveyor Products South Africa, and Cobra Group, we continuously enhance our capabilities to better serve our customers.

As part of the STAHLGRUBER Group, we are proud to be affiliated with two large operational businesses: STAHLGRUBER GmbH and REMA TIP TOP AG, with STAHLGRUBER Group holding 100% of the shares.

Innovative Solutions in Material Processing

Rema TIP TOP offers various innovative solutions to optimise material processing. These advancements enhance operational efficiency and contribute to sustainability and safety.

Material Processing

Below is our complete product range for material processing.

Conveyor Belting

REMA TIP TOP produces and supplies a range of conveyor belts, including fabric ply, steel cord and solid woven belts, manufactured to suit an extensive range of applications in mining, construction, food processing, quarrying and other industrial applications.

With over 30 years of experience, our conveyor belts have been proven to increase conveyor systems' life expectancy and economic efficiency. They are manufactured to comply with Australian specifications, including F.R.A.S. polyurethane certification for bulk material handling. With a range of readily available stock available across the country, we can quickly and efficiently supply products when you need them.

  • DBP Conveyor Belt
  • Powacord Steel Cord Conveyor Belt
  • Powaply Multiply Fabric Belting
  • Powasol Solid Woven Conveyor Belts
  • DBP Weartech
  • DBP Lavatech
  • DBP Oiltech
  • DBP Flametech
  • DBP Lifttech
  • DBP Flextech
  • DBP Remawell
  • DBP Chevrontech

Belt Cleaning Systems

We offer a full range of conveyor belt cleaning solutions and systems, including scrapers, brushes and more:

  • Remaclean AU - H Type Primary Belt Cleaner
  • Remaclean AU - H Type Polyurethane Mono Arm Belt Cleaner
  • Remaclean AU - P Type Belt Cleaner
  • Remaclean AU - R Type Belt Cleaner
  • Remaclean AU - U Type Belt Cleaner
  • Remaclean AU - Floating Vee Plough Belt Cleaner
  • Remaclean AU - Vee Plough Torsion
  • Remaclean AU - Split Torsion Arm
  • Remaclean AU - Diagonal Plough
  • Retractable Spray Bars
  • Water Control Manifolds
  • Remaclean CAB Green
  • Remaclean CAB Grey
  • Remaclean GRB
  • Remaclean TMB
  • Remaclean SGB
  • Remaclean SGB PUR

Industrial Hoses

Rema TIP TOP offers an extensive range of industrial hoses for various applications, including hard-wall, soft-wall, ceramic-lined, and pre-formed bends. Each hose is engineered for durability, high performance, and customisation to meet specific needs in slurry and liquid transfer industries. 

  • Hard-Wall Suction & Delivery Hose
  • Soft-Wall Delivery Hose
  • REMATEX Hard-Wall Suction & Delivery Hose
  • REMATEX Soft-Wall Delivery Hose
  • Ceramic Hard-Wall Suction & Delivery Hose
  • Hard-Wall Reducer Hose
  • Pre-Formed Bends
  • Pinch Valve Hose

Trackers

Our full range of tracker products consists of:

  • REMATRACK CFX
  • REMATRACK FTX
  • REMATRACK CVX
  • REMATRACK TTX

Idlers, Rollers, Frames & Pulleys

We offer a wide range of rollers, frames, idlers and pulleys to maximise your conveyor system's efficiency and reduce downtime.

Our full range of products consist of:

  • Rema Rollers
  • Impact Rollers
  • Return Rollers
  • Guide Rollers
  • Belt Tracking Rollers
  • Dsk Series Rollers
  • Rema Hdpe Series Rollers
  • Top Series Rollers
  • Pl Series Rollers
  • Pulleys
  • Motorised Pulleys
  • Troughing Idlers
  • V Return Idlers
  • Impact Idlers
  • Picking Idlers
  • Adjustable Idlers

Cold Splicing & Repair Material

Our full range of cold Splicing & repair materials consists of:

  • Magma
  • Remarep Ultra 10
  • Filler Rubber
  • Cover Strip
  • Repair Fabric EP 100
  • Rubber Sheeting
  • Round Patches
  • Rhomboid Patches
  • Rectangular Patches
  • Repair Strip
  • Remacleat

Hot Splicing & Repair Material

Our full range of hot splicing & repair materials consists of:

  • Cover Rubber Uncured
  • Solution HL-TNL4
  • Solution HCR-4
  • Steel Cord Belt Accessories
  • Cover Rubber Sheeting STB Uncured
  • Intermediate Rubber STZ NL Uncured
  • Solution STL-NL4
  • Solution STL-RF
  • Solution HL-T
  • Splicing Kits For Fabric Conveyor Belts
  • Splicing Kits For Steel Cord Conveyor Belts
  • RG 7000

Tools & Accessories

Our full range of tools & accessories consists of:

  • Conveyor Belt Repair Kit
  • Inspection Tool Kit
  • Vulcanisation Tool Kit
  • Rubber Cutting Machine Model 32
  • Junio Stripper 3
  • Rubber Cut 314 Regroover
  • Supercut FSC 2.0
  • Rubber Cut 414 Regroover
  • Cutting Knives For Regroovers
  • Extruder Compound Master
  • STZ Extruder
  • Remastrip
  • Remastrip Pulling Unit
  • Vice Grip
  • PSC Cutter
  • Measurement Gauge
  • Wet-Film Measurement Gauge
  • Microtester
  • Shore Meter
  • Electrical Insulation Tester
  • Measuring Cup
  • Stitchers
  • Stitchers Accessories
  • Needle Stitchers
  • Remapress MDR
  • Remapress EDR
  • Rubber Knives

Vulcanising Machines

Our full range of vulcanising machines consists of:

  • Remapress IVE
  • Electronic Control Cabinets
  • Remapress PBP Tension Unit
  • WK Vulcanising Press
  • Remapress CRO

Feeding Systems

Our conveyor feeding systems ensure the smooth operation of your conveyor belt by supporting it across the feed points and transfer stations.

  • Remaslide Impact Bars
  • Remaslide Pur Impact Bars
  • Remaslide Alox
  • TT Fastening Units
  • Impact Cradle
  • Unislide Impact Bars

Skirting

REMA TIP TOP skirting systems provide excellent flexibility and elasticity, ensuring the smooth operation of your conveyor belt. Our full range of skirting products consists of:

  • Remaskirt 50
  • Remaskirt Combi Seal
  • Remaskirt Polyurethane Skirt Soft
  • Uniskirt 40
  • Uniskirt 60
  • Uniskirt VH60 Fras

Other Products We Offer

Surface Protection

Below is our complete product range for surface protection.

Wear Protection Lining

Our full range of wear protection lining products consists of:

  • REMA PERFORMANCELINE 35/CN
  • REMA PERFORMANCELINE 70
  • REMALINE MP 35
  • REMALINE MP 40
  • REMALINE MP 60
  • REMALINE 70
  • REMASTAR
  • UNILINE 40 Red
  • UNILINE 60
  • REMATHAN G 65/CN
  • REMATHAN G 75/CN
  • REMATHAN G 90/CN
  • REMATHAN G 80 FDA/CN
  • REMATHAN G 75 LB

Heavy Wear Protection

Our heavy-duty rubber linings provide superior protection against harsh, abrasive materials such as large stones, keeping your plant up and running longer. Our full range of heavy wear protection products consists of:

  • REMALOX
  • REMALOX HD
  • KG Bars
  • ZP Bars
  • TT Fastening Units
  • Serrated Profile Plates
  • RMS MP 70
  • REMASTEEL 60
  • REMASTEEL 70

REMABOND Adhesive Systems

Our range of adhesives and rubber cement solutions provide guaranteed and reliable strong bonds between rubber, metal and fabrics. Our full range of adhesive systems consists of:

  • Cement SC Series
  • Cement BC Series
  • Cement Performance 140 HT
  • Cement PC Series
  • Cement SC 2000
  • Cleaning Fluid
  • FixPaste VC-4 Set
  • Metal Primer
  • REMAFIX 111
  • REMAFIX H
  • REMAFIX P
  • REMAFIX S
  • REMAFIX ST
  • Solution NRX-MOD
  • T2 Repair System
  • FixPaste REMA Goo

Pulley Lagging

Our pulley lagging products offer proven long service life and resistance to wear and corrosion, ensuring less downtime and maintenance savings. Our full range of products consists of:

  • REMA PERFORMANCEGRIP 70/CN
  • REMA PERFORMANCEGRIP 70/CN – SL
  • REMAGRIP 50
  • REMAGRIP 60 WHITE FOOD OIL
  • REMAGRIP 70
  • REMAGRIP 70 V
  • REMAGRIP 70 HR
  • REMAGRIP 100
  • REMAGRIP CK-X
  • REMAGRIP CK-X V
  • REMAGRIP CK-X HD
  • REMAGRIP CK-X HDX
  • REMAGRIP CP-X
  • UNIGRIP 60
  • UNIGRIP 250 SL
  • UNIGRIP CR-L 385
  • UNILAG

Corrosion Protection Lining

Our full range of corrosion protection lining products consists of:

  • CHEMOLINE 3CN
  • REMA PERFORMANCELINE CHEMO 4CN
  • CHEMOLINE 4A - Soft Rubber Lining
  • CHEMOLINE 4B - Soft Rubber Lining
  • CHEMOLINE 4CN - Soft Rubber Lining
  • CHEMOLINE 12CN FDA - Soft Rubber Lining
  • CHEMOLINE 13 - Soft Rubber Lining
  • CHEMOLINE 70CN - Soft Rubber Lining
  • CHEMOLINE RTCN - Soft Rubber Lining
  • CHEMONIT 33 - Hard Rubber Lining
  • CHEMONIT 181 - Hard Rubber Lining

Anticaking

REMA TIP TOP’s anticaking rubber lining materials are designed for the toughest caking and material flow problems.

REMAFLON (Non-stick liners) – A combination of polytetrafluorethylene (PTFE or Teflon®) and rubber creates REMAFLON, which has extremely slippery surfaces. This prevents the buildup of materials and flow problems. REMAFLON provides excellent protection in applications where conveying dust or very fine, slightly moist material can lead to buildup. The virgin PTFE surface of REMAFLON has outstanding anti-adhesive properties, making the surface even more slippery.

REMALEN (Non-stick liners) – Designed for various applications across various industries, thanks to their excellent surface quality. They are especially effective in conveying and handling very fine-particle and dust-like materials, minimising material buildup and increasing equipment productivity.

REMASLIDE PLATES (Non-stick liners) Made from high-quality polyethylene (PE) and rubber, REMASLIDE sheets feature a smooth surface that enhances material flow with fine and dusty (non-sharp) materials, increasing system throughput and productivity.

Leading the Way in Material Processing

Rema TIP TOP’s innovations in material processing and commitment to cutting-edge technology have positioned the company as a leader in the industry.

Through our advanced conveyor belt solutions, wear protection solutions, rubber linings, and industrial hoses, we aim to continue to set new standards in material processing. As we look to the future, we strive to focus on delivering smart materials and automation that will contribute to a more sustainable and efficient material processing industry.

If you want to learn more about Rema TIP TOP’s solutions or explore collaboration opportunities, you can contact our team of experts by visiting our business page and clicking the link below. We are here to support and assist you in any way we can.

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